Simultaneous 4D printing and in-situ foaming for tailoring shape memory behaviors in polylactic acid foams

Honari, P, Rahmatabadi, D, Bayati, A, Rassi, E, Ghasemi, I, Baniassadi, M, Bodaghi, M ORCID logoORCID: https://orcid.org/0000-0002-0707-944X and Baghani, M, 2025. Simultaneous 4D printing and in-situ foaming for tailoring shape memory behaviors in polylactic acid foams. Manufacturing Letters, 43, pp. 33-36. ISSN 2213-8463

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Abstract

This study introduces an innovative 4D printing technique combined with in-situ foaming to enhance the shape memory properties of polylactic acid (PLA) foams. By melt mixing PLA with azodicarbonamide (AZO) below its decomposition temperature, followed by direct pellet printing, the research achieves uniform microporous structures and tailored shape memory behaviors. The findings demonstrate that higher AZO content improves shape fixity (∼96 %) but reduces shape recovery. Moreover, the programming temperature significantly influences performance, with hot programming enhancing shape fixity and cold programming boosting shape recovery. This novel approach offers potential applications in lightweight, thermally insulative, and shock-absorbing materials with programmable properties.

Item Type: Journal article
Publication Title: Manufacturing Letters
Creators: Honari, P., Rahmatabadi, D., Bayati, A., Rassi, E., Ghasemi, I., Baniassadi, M., Bodaghi, M. and Baghani, M.
Publisher: Elsevier BV
Date: March 2025
Volume: 43
ISSN: 2213-8463
Identifiers:
Number
Type
10.1016/j.mfglet.2024.11.005
DOI
S2213846324003377
Publisher Item Identifier
2332790
Other
Rights: © 2024 The Author(s). Published by Elsevier Ltd on behalf of Society of Manufacturing Engineers (SME). This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).
Divisions: Schools > School of Science and Technology
Record created by: Melissa Cornwell
Date Added: 08 Jan 2025 10:06
Last Modified: 08 Jan 2025 10:06
URI: https://irep.ntu.ac.uk/id/eprint/52809

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